Archive for February, 2014

Introducing the WorkCycles Kr8 bakfiets… Finally!

Tuesday, February 25th, 2014

WorkCycles-Kr8-Green-Orange 10
The Kr8 handles so sweetly that even a petite mom (160cm, 47kg in this case) can easily ride with a considerable load.

Just a couple weeks ago I wrote about our mighty, new Vrachtfiets. But wait, there’s more news at WorkCycles! The WorkCycles Kr8 bike is finally here and (patting self on shoulder) it’s just fantastic! There will actually be two Kr8’s: The two wheeled version of the Cargobike/Long John type seen here, and a linkage steered three-wheeler (wheels turn, box doesn’t). The Kr8 two-wheeler is now available and the trike will be ready later this year. After ten years of selling our Cargobike (Bakfiets.nl sister bike) the Kr8 represents a considerable evolutionary step on every front; It’s much lighter, steers better, has better ergonomics, a better parking stand, more customizable and it can be packed and shipped more easily. Hundreds of important details like the bench seat and its belts have been improved as well.

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Lots of details to be seen here: Flange to split frame for shipment, cables cleanly routed behind a channel…

As with other WorkCycles bikes, the frames and parts are modular. Both Kr8 bike and trike share the same rear end. It’s borrowed from the Fr8 & Gr8, complete with Adaptive Seat Tube which offers great ergonomics to fit practically everybody. Like its siblings the Kr8 will fit riders from somewhat under 160cm to well over 200cm. A huge improvement over our previous Cargobike is the Kr8’s more biomechanically efficient seat tube angle.

Kr8 Groen Oranje LRC 7 kids
Both the Fr8 long rear carrier and Gr8 rear carrier fit on the Kr8. Are you (wo)man enough to ride with this many kids?

Having the Fr8/Gr8 rear end also means that the same rear carriers and accessories fit the Kr8 as well. Two kids on the rear carrier with another four in the box, and one behind the handlebar? Sure, with the Fr8 long rear carrier that’s possible. Can you actually pedal over the bridge like that? No, probably not.

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WorkCycles Escape Hatch (removable left fork end) for easy tire changes

Like the Fr8 and Gr8 the Kr8 also gets WorkCycles’ handy Escape Hatch so the rear tire or inner tube can be easily changed without opening the chaincase or having to adjust drivetrain parts. Separable frames and a box that flat-packs mean that Kr8’s can be packed and shipped more cheaply, with less chance of damage. The Kr8 bike fits in two boxes, each somewhat smaller than those we use for city bikes. WorkCycles exports some 75% of its bikes so the shipping factor is critical.

The Kr8 might very well be the worst kept secret in the history of bikes. We’ve actually been working on them for three years. Why the long development period? The challenge is that Workcycles is ambitious yet small, and we had all that other stuff to do the past few years too. WorkCycles begins production of a new model not on the basis of model years or other marketing based criteria, but when it’s really ready to make customers happy. We vowed that each Kr8 version had to be both unique and better than the competitors on practically every level. So we divided the project up into several components and rolled up our sleeves.

Cafe Brecht Workcycles Bakfiets 1
Note that this WorkCycles classic bakfiets actually has the same rear frame as the Kr8. We take our modular concept seriously.

The modular chassis elements described above were the most straightforward part of the project. The rear end is actually a refinement of the unit we’ve been using to build our classic bakfietsen with 8sp gearing and hydraulic brakes. Powerful Magura hydraulic brakes are thus an option on Kr8’s too. These cost more than the standard rollerbrakes but they add braking power for hilly terrain, reduce friction and weight, and make it much easier to fit electric assist. Otherwise Kr8’s will be equipped with maintenance-free Shimano IM80 rollerbrakes.

The front frames are entirely new. The two-wheeled Kr8 has a box of the same length as our previous Cargobike Long, the sister of the Bakfiets.nl Cargobike. The steering geometry, though, has been refined to sharpen its handling and reduce the turning radius. We’ve sold so few short Cargobikes in the last years that we don’t see a need to build one, but we’ll add an Extra Long Delivery version if the demand is there. The new Kr8 trike front end is particularly nice. It’s linkage (ackerman) steered so the box remains fixed while the front wheels turn, car style. That endows it with really easy, stable handling and a remarkably low center of gravity. When the parking brake is engaged with a big handle a foot folds down under the front of the box to prevent tipping. The kids can climb all over this bike with impunity.

WorkCycles Kr8 Grijs Blauw
Choose your own colors from about 200 options in the RAL range.

Developing a bike chassis might actually be easier than a good passenger compartment, especially one that’s safe, light and flat-packs for shipping. After experimenting with several box concepts we settled on a unique tubular frame with thin wooden panels. It’s several kilos lighter than our current wooden box and more damage resistant too. The current WorkCycles/Clarijs cover and canopy fit the two wheeler’s box and new ones will be designed for the trike. It’s even easy to replace or customize the panels. Want a box with clear, Lexan panels? Aluminium, colored plastic, perforated metal…?

Kr8 parking stand

The two-wheeler’s parking stand is also a critical feature yet strangely ignored by most manufacturers. After almost fifteen years on the market Maarten van Andel’s Bakfiets.nl Stabilo stand remained the standard (pun intended) by which others are judged, and all have fallen pathetically short. In it’s current form with magnetic latch the Stabilo is quite good. The Kr8 stand had to be at least as good. It also had to be different, both because Workcycles doesn’t imitate and because the old Stabilo wouldn’t fit the Kr8 anyway. After several tries we’ve succeeded here too. The new Kr8 stand is also a super stable four legger but its simpler, welded construction is more robust. It’s no longer necessary to flip the stand up with your foot; Just roll the bike forward and a spring linkage pushes and holds it up.

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Yay! A cargobike with easily adjusted harnesses for the kids. The bench has been beefed up too.

As we all know the devil is in the details and there were hundreds of details to work out: routing the cables cleanly, tough and handy benches, trimming weight, engineering the center coupling, making it pretty and actually manufacturable… Just the boxes alone were a big project. The Kr8 two-wheeler is all done and the three-wheeler will follow in a few months. They retain all the goodness of our previous Cargobike yet with improvements throughout:

– The Kr8’s are remarkably light. The two-wheeler is more than 15% lighter than our current Cargobike… and some of the competitors are unspeakably heavy.
– The sitting ergonomics, steering geometry and very low center of gravity make them easy and sporty to ride. The Kr8 is a nice bike
– Kr8 two-wheeler can be boxed for transport throughout the world. With some more development the trike will be as well.
– They look great and can be readily customized with special colors and features.

WorkCycles Kr8 Ocean Blue Apple Green

Needless to say we’re really proud of our new babies. They’re a couple solid evolutionary steps beyond anything else on the market and suitable for a broader range of situations than our previous bikes. The only remaining challenge is to think of better names. Kr8 will stick but how to differentiate the two- and three-wheeled versions? Your suggestions are welcome!

Introducing the Mighty Vrachtfiets

Monday, February 17th, 2014


Sinterklaas and two Zwarte Piets test the Vrachtfiets in the TU Delft wind tunnel.

The Vrachtfiets is a really big, heavy-duty cargo hauler on four wheels that can do things pretty much no other bike can. It’s sturdy like a traditional Dutch bakfiets yet thoroughly modern with an ingenious suspension system and gasp…. electric assist. Yeah, yeah I already hear you thinking “Blasphemy! Henry hates electric assist!” Actually no I really don’t. I just hate most e-bikes because most e-bikes suck ginormously. The Vrachtfiets, on the other hand, is seriously different. It’s a robust, highly engineered workhorse that can carry a two cubic meter load. That’s a bigger load than many small delivery vans. Thus the name “Vrachtfiets”, Dutch for “Freight Bike”.

Vrachtfiets-pallets

Vrachtfiets evolved out of a TU Delft student project and came to WorkCycles with it’s basic engineering already sorted out. A dozen pre-production Vrachtfietsen have been built and used by various firms including Ikea. Those are the two rider versions that will not go into production. At WorkCycles we’d long been considering the possibilities for a big transport bike as a serious small truck replacement for businesses and municipalities. The Vrachtfiets guys needed a partner with bike expertise and a way to promote and sell their bike. Add a super efficient, Dutch metalworking firm to build them and the partnership is complete.

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A rare, modern day Dutch hard-man… at WorkCycles

Once upon a time Dutch hard-men rode heavily loaded, single-speed, fixed-gear bakfietsen tens of kilometers a day through wind, rain and snow (uphill both ways of course) to deliver their produce, milk, fish and baked goods, rocks and whatever other good old hard-man stuff they carried. For better or worse almost nobody in 2014 is so tough anymore; No modern enterprise will find employees willing to work that hard. So accepting that we live in the modern world the Vrachtfiets’ electric assist enormously extends the range and capabilities of a bakfiets. The system is a robust, EU legal 250W pedalec. With a full complement of 48V industrial quality battery packs hidden away under the cargo bay it’ll run a full work shift without recharging. You still have to pedal to ride and occasionally even a bit hard but it’s nothing to whine about. The batteries are pricey so the bike can be outfitted with one, two or three units – more can always be added later. It can climb hills and has big, hydraulic disk brakes on all four wheels to safely descend them too. Maximum load capacity is about 300kg, similar to our classic bakfietsen.

Vrachtfiets Insulated for veggie delivery.

Four wheels with suspension make Vrachtfiets super stable and easy to ride, even in situations where either delta (rickshaw style) or tadpole (bakfiets style) type trikes get sketchy. There are some firms using modified rickshaws (bike taxis) for cargo transport but the Vrachtfiets is much more stable. It’s narrower and a little shorter too, which enables the Vrachtfiets to squeeze into spaces the rickshaw cannot.

Vrachtfiets Cargo in Brussels

The Vrachtfiets carries its load behind the rider so it’s much less limited in volume than our classic bakfietsen. The standard load platform is a full 200cm long and 100cm wide and low to the ground. Tall loads won’t impair the rider’s vision and the platform remains fixed when turning. Note that the platform extends the full width to keep the bike as narrow as possible. While the Vrachtfiets looks really big it’s actually only 100cm wide the same as a typical three-wheeled family bakfiets; It can be ridden on bike paths.

vrachtfiets on roof

We’ll begin with two basic load platforms: the Pick Up (open) and the Cargo (box). Accessories such as a windscreen and a range of modular box options will be added as needed. Like other Workcycles bikes customization is always an option. How can you put Vrachtfietsen to work? We’ve the following applications in mind but there are certainly many, many more:

– Local deliveries: Keep your customers’ cargo secure with a 2m3 locking box
– Food vending: Espresso, crepes, sandwiches, stroopwafels, ice-cream, panini. There’s enough surface area and volume to outfit a handy little kitchen.
– Maintenance: Greens-keeping, neighborhood cleanup, trash collection, recycling collection.
– Zoos: Animal feeding (Yes, we’ve done this before)
– School bus: How many kids will fit on a 2m x 1m platform? My sketches say that four benches of three kids wide equals 12! That’s even handier than our current 8 child KDV bike schoolbus.

– How about a Vrachtfiets hearse? Please make my last ride be on a bicycle instead of a black Mercedes or Cadillac. If we can build Vrachtfietsen for both the nursery school and mortician we’ve got the full life span covered.

Though it’s not our target market a Vrachtfiets could even be built into a great family vehicle for a fraction of the cost of a Prius and far more fun (and infinitely greener).

We’re now sorting out the production details (think programming welding robots and the likes) and the first series of production Vrachtfietsen will be available in mid 2014. They’ll be sold in the Amsterdam region in order to follow them closely. Ideally the first bikes will land in the hands of customers who can provide handy feedback and we’ll offer some nice perks in exchange. Later they’ll be sold worldwide. We’ll get the Vrachtfiets on the WorkCycles website soon and a demo example in the shop so you can visit and try it out.

As you might already expect such a robust and sophisticated vehicle won’t come cheaply. Final prices have yet to be fixed but expect about €7000-10.000 depending on how your Vrachtfiets is equipped. That’s a considerable investment but then again the operating costs will be minuscule compared to any motor vehicle and one needs no drivers license to operated it.